FLEET HEADLIGHT PROGRAM
LED Headlight Replacement for Fleets
Fitment checks, sample testing, bulk supply, and repeat-order support for semi-trucks, commercial vehicles, rental vehicles, utility fleets, and public service vehicles. LOYO also supports custom options and repeat orders.
BUILT FOR THE WAY YOUR FLEET WORKS
One Program. Different Roads.
Truck & Delivery Fleets
Planned headlight replacements for delivery trucks, service trucks, pickups, semi-trucks, and older commercial vehicles.
Rental & Leasing Fleets
Clear product records and installation notes for vehicles serviced across different branches.
Construction & Utility
Lighting selected for vibration, dust, rain, rough roads, washdowns, and low-light job sites.
Public Service Supply
Project support for public works teams, government contractors, maintenance providers, and distributors.
HEADLIGHT RANGE
Start With the Right Format
Standard-size headlights and vehicle-specific assemblies are matched to a confirmed vehicle group and exact product number.
H6054-Size Headlights
For compatible trucks, vans, pickups, Jeeps, and older commercial vehicles using rectangular sealed-beam formats.
View 5×7 Options →
Four-Lamp Systems
For compatible semi-trucks, classic trucks, buses, and commercial vehicles using separate beam positions.
View 4×6 Options →
Round LED Headlights
For compatible Jeeps, classic trucks, utility vehicles, and applications using 7-inch or H6024-style housings.
View 7-Inch Options →
Headlight Assemblies
For platforms that need a dedicated housing, mount, connector, wiring setup, or exterior shape.
Review Assemblies →A size label is only the starting point. Connector, beam function, mounting depth, wiring, and approval markings still need to match.
FITMENT MATCHING
Not Sure Which Headlight Fits?
Start with a vehicle list, an original part number, a headlight size, or a clear photo. We’ll use it to identify the headlight setup and tell you what else is needed to confirm fitment.
- Vehicle make, model, and year
- OE number or part number
- Headlight size
- A photo of the original assembly
Before bulk production: the connector, beam functions, mounting depth, voltage, and required approval are checked for each vehicle group.
Check Fleet FitmentFLEET REPLACEMENT PROCESS
Test One Vehicle From Each Fitment Group
Test one sample on a representative vehicle from each fitment group. Record the fit, wiring, beam alignment, and installation steps before approving the full rollout.
Send the Fleet List
Share the vehicles, years, quantities, original lights, market, and target date.
Group the Vehicles
We compare the housing, mount, connector, voltage, functions, and road-use needs.
Review the Proposal
Receive product options, documents, sample pricing, MOQ, lead time, and shipping terms.
Install the Samples
Check fit, wiring, beam alignment, flicker, warning messages, interference, and shop time.
Approve the Rollout
Confirm the SKU, quantity, packaging, spare units, production schedule, and delivery plan.
Keep the Record
Save the approved product, vehicle group, wiring notes, documents, and batch details.
FLEET PROJECTS
Projects Delivered
Three fleet projects completed around different vehicles, working conditions, and purchasing requirements.
120 Box Trucks
- Need
- One repeatable headlight plan for vehicles working long delivery hours.
- LOYO Support
- Fitment grouping, sample approval, and a three-week first delivery.
- Result
- No failures were reported during the 12-month follow-up period.
Rough-Site Fleet
- Need
- Lighting suited to dust, vibration, washdowns, and rough roads.
- LOYO Support
- Sealed, vibration-resistant assemblies tested on representative vehicles.
- Result
- No failures were reported during the 12-month follow-up period.
Government Project
- Need
- Product records and controlled packaging for a public works order.
- LOYO Support
- Compliance documents, tender review, and neutral packaging.
- Result
- The contractor managed delivery through its own supply channel.
WHY LOYO
Built for Repeat Fleet Supply
Fitment records, sample approval, controlled production, and after-sales support make the next order easier to manage.
Fitment Review Before Production
Each vehicle group is checked by housing, mount, connector, voltage, functions, and target market.
Samples Before Bulk Orders
Test a representative vehicle and approve the exact SKU before the full rollout.
Repeat-Batch Records
Product numbers, wiring notes, documents, and order details support later replenishment.
12-Month Warranty Support
Confirmed product quality issues are reviewed using the model, batch, application, and fault evidence.
Packaging and Labeling
Neutral packaging, SKU labels, private labels, and project documents are available by order.
For U.S. commercial vehicles, the relevant operating and lighting requirements include 49 CFR §393.9 and FMVSS No. 108. Product changes may require another compliance review.
LOYO CERTIFICATES
Manufacturing and Product Documentation
Certification availability varies by product and market. Ask us to confirm the exact model and documents for your project.
FACTORY, TESTING & CAPABILITIES
See the Production Line Before You Order
Fleet orders are produced and tested in the same Guangzhou factory shown below. Watch a short clip of the production floor, or send us a message to arrange a live video walkthrough.
- 10 injection molding machines
- 4 SMT lines
- Automatic glue dispensing
- Assembly and aging inspection
- Optical darkroom
- Integrating sphere
- Water and dust protection checks
- Vibration testing
- UV testing
- Thermal cycling
PACKAGING, CUSTOMIZATION & MOQ
Choose the Level the Project Needs
An existing LOYO model gives the project a faster starting point. Packaging and labeling can remain simple, while larger product changes require a separate engineering review.
Fleet-ready packagingNeutral boxes, SKU labels, carton marks, manuals, and order records.
Practical product changesConnector, wiring, bracket, label, logo, bezel color, voltage, DRL, or turn signal.
OEM & ODM developmentStructure, optics, electronics, prototypes, tooling, testing, certification support, and production.
Small product changes normally start from 300 sets. RGB or larger functional changes may require 500–1,000 sets. Final MOQ, cost, lead time, and certification work are confirmed after review.
Discuss Your ProjectLEAD TIME & SHIPPING
Plan the First Order and the Reorders
Production time is confirmed after the product, quantity, packaging, and required changes are reviewed.
Samples
Samples are offered at wholesale prices. Availability and dispatch timing are confirmed by product.
Bulk Production
Standard, private-label, and custom orders follow different schedules. Your quotation will show the confirmed lead time.
Shipping
Orders can ship by express service, air freight, or sea freight. We compare time, volume, and cost before booking.
Production Time by Change Type
- Available Models
- 3–7 days after stock and order confirmation
- Connector or Wiring Changes
- 30–45 days
- Packaging or Labeling Changes
- 45–60 days
- Bracket or Mounting Changes
- 45–60 days
- Function or Optical Changes
- 60–90 days
- New Product Development
- 5–10 months, depending on design, tooling, testing, and certification
Shipping Methods
- Express
- 3–7 daysSamples and small urgent shipments
- Air freight
- 5–12 daysUrgent bulk orders
- Sea freight
- 25–45 daysLarger fleet orders
- Rail or truck
- Confirm by routeSelected European destinations
Estimated transit times by shipping method; confirm the route before booking.
FAQ
Fleet Headlight Questions
Fitment, samples, road-use documents, repeat orders, custom work, and public-sector projects.
Can one LED headlight cover several vehicle models?
Yes, when the vehicles share the same housing, mounting, connector, voltage, and required functions. We confirm each vehicle group before recommending one SKU.
Can we order samples before the fleet order?
Yes. Samples are available at wholesale prices. Test one representative vehicle from each fitment group before approving the rollout.
What information do you need for a quotation?
Send the make, model, year, quantity, original headlight size or part number, connector photos, operating country, required documents, and target date.
Do you have DOT-approved fleet headlights?
LOYO has selected headlight models with DOT documentation. The exact product, marking, light function, and vehicle application are checked before ordering.
Do you offer E-Mark headlights?
Selected LOYO headlights have E-Mark approval. Send the destination country and required light function so we can check the covered product.
How are sealing and weather resistance confirmed?
Sealing and test coverage vary by product. Tell us about the operating conditions and washdown routine so we can confirm the appropriate model and available test information.
Can you customize the connector or wiring?
Yes. We can review connectors, adapters, wire length, wire color, wiring layout, labels, packaging, functions, and other product changes.
Can LOYO develop a vehicle-specific headlight?
Yes. LOYO supports OEM and ODM development, including design, structure, optics, electronics, prototypes, tooling, testing, certification support, and production.
Can we reorder the same model later?
Yes, subject to product status and production planning. Keep the approved product number and order records, and share the expected reorder cycle during the first quotation.
How does the warranty work?
LOYO provides a 12-month warranty for confirmed product quality issues. Send the product and order details, fault evidence, and installation information for review.
Can you work with government fleet projects?
LOYO can support government contractors, public service operators, maintenance providers, and fleet parts distributors. Tender terms, vendor registration, product approvals, and market requirements are reviewed by project.
START YOUR FLEET REVIEW
Send Us the Vehicles You Need to Cover
Share the vehicle list, replacement quantity, operating country, and target date. We will prepare the next steps for samples, bulk supply, and any custom work.
- Vehicle and model-year grouping
- Headlight and connector review
- Available compliance documents
- Wholesale-priced samples
- Bulk and repeat-order planning
- Custom and OEM/ODM options
Email: mia_loyo@loyolight.com
WhatsApp: +1 702 954 2699